PRODUCTION

Swimwear has come a long way in recent years, not just in terms of style and functionality but also in sustainability. Today, brands are shifting to alternative and more sustainable materials for swimwear production, mainly using recycled plastic.

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The process of turning plastic bottles into swimwear starts with the recycling process. The plastic bottles are collected and sorted according to their color and quality. They are then shredded into small pieces and cleaned to remove any impurities.

The shredded plastic pieces are melted down and transformed into small pellets or chips, which are then spun into yarn. The yarn is then used to make the fabric for swimwear. One of the main suppliers of recycled yarn is REPREVE, which is made from post-consumer plastic bottles.

Once the yarn is produced, it is woven or knitted into the fabric used for swimwear. The knitting or weaving process involves interlacing the yarn to create a strong, durable and stretchy fabric. The fabric produced from recycled plastic bottles has the same quality as virgin polyester, but with a much lower environmental impact.

The next step is to cut the fabric into the required shapes and sizes for the swimwear. This is where the design and creativity come into play, as the pieces are cut to the desired shape and size to make the perfect swimwear.

Finally, the cut pieces of fabric are sewn together to make the swim shorts or rash guards. The sewing process requires skill and precision to ensure the pieces fit together perfectly, creating a high-quality and long-lasting product.

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Using recycled plastic bottles to make swimwear is a great way to reduce waste and minimize the environmental impact of the fashion industry. By working with suppliers like REPREVE, companies can produce eco-friendly swimwear that is just as stylish and functional as traditional swimwear. So, next time you’re shopping for swimwear, consider choosing a brand that uses recycled materials to help protect our planet.